Vertical lathes are typically used for large and heavy cylindrical components. Despite high metal cutting efficiency, machine utilization has always been hampered by lengthy tool change times and component loading and unloading. This is quickly changing, however, thanks to new and versatile solutions for multifunctional manufacturing.
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In this web cast see how this new-generation CoroDrill 870 exchangeable-tip drill features a unique gash and flute design with an optimized shape, size and helix angle for safe chip evacuation. VIDEO TRANSCRIPTION: Hello and welcome to the Sandvik Coromant web cast for CoroDrill 870. CoroDrill 870 offers the high versatility of an exchangeable-tip drill with secure interface between drill body and tip for excellent hole making performance. Benefits include reliability and security, high penetration rates, optimized chip evacuation, and lower cost per hole. The new cutting edge geometry delivers low cutting forces, high process security, good chip control, and high penetration rates. Unique flute design features an optimized shape, size and helix angle for safe chip evacuation and overall tool stability. Through coolant is recommended for high-performance applications. New grade 4234 offers a unique combination of crater wear and flank wear resistance, resulting in long and reliable tool life at high productivity rates. The self-locating mount allows for easy handling only 1 ½ revolutions for secure tip exchange. Minimize downtime by changing tips inside the machine. And, because the tip only goes in one way, the risk of backward installation is eliminated. The CoroDrill 870 is optimized for steel, ensuring excellent hole quality while achieving H9 to H10 hole tolerances. It is currently available in diameters from 12--20.9mm and in future releases the diameter range will <b>...</b>
Overview of Sandvik Mining and Construction including customer testimonials. This movie was running at ConExpo Exhibition in Las Vegas 2008.
This is a great little video showing how inserts are made. It appears most of the footage are shot in Coromant's largest manufacturing facility - Gimo, Sweden. It starts with powder production and ends with the product leaving the facility. Nearly all the processes are done on site. The yellow 10-pack labels dates the video prior to 2002. The process shown are: Powder Blend, Press Room Blanks Production, Sintering, Peripheral Grinding, Top and Bottom Grinding, CVD Coating, Inspection and Packing, Warehouse Inventory, Shipping. Note the red transport robot that delivers the job to the next process.
This drilling webcast explores a new drilling concept from Sandvik Coromant that is an efficient and valuable match for a variety of applications in ISO-P materials. Learn how its higher penetration rates can make your business more productive. VIDEO TRANSCRIPTION: Hello and welcome to the Sandvik Coromant web cast for CoroDrill 860. CoroDrill 860 is designed to ensure excellent chip control, chip evacuation, reduced cutting pressures, predictable tool life, and higher penetration rates. This solid carbide drill is a top performer for conventional drilling, chamfered holes, inclined surfaces, cross holes, stack drilling, and convex or concave surfaces in ISO-P materials up to 350 Brinell. The unique cutting edge design lowers cutting forces, ideal for weak fixturing, thin wall components, and loads on the cutting edge. The flute shape optimizes chip form for improved chip flow and evacuation. A tough new carbide extends tool life, while edge prep and new corner reinforcement provide a secure, reliable drilling operation. CoroDrill 860 geometry and grade are optimized for both long- and short-chipping steels, with standard diameters from 3-20mm, and lengths in 3-8x diameter. This high-performance drill is only recommended for use on machines that can accommodate high cutting parameters. For optimum performance, use with thru-coolant. If it is used on machines without thru-coolant, use lower cutting data to ensure proper chip evacuation. In this first test against a <b>...</b>
CoroMill 345 is a new generation of 45 degree face mills engineered to provide the best cost efficiency on the market. This advanced tool is designed primarily for high performance face milling with small to medium depths of cut in steel. As ideal for small batch, mixed machining as it is for high volume dedicated production lines, its versatility and far-reaching optimization possibilities make it suitable for demanding roughing operations through to mirror finishing. Introducing a new, patented design of interface between insert and tool holder. The new CoroMill 316 exchangeable-head milling system has none of the problems inherent in existing exchangeable-head tools. In recognizing that the ultimate performance depends directly on the quality of the coupling, the design of this new system guarantees a reliability and accuracy in the coupling between the carbide head and the tool shank to provide best-inclass machining. Suitable for all machine types: machining centers (3-5 axis), multi-task, turning centers and sliding head machines. Various heads can be attached to the tool shank for operational versatility.
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Sandvik Mining and Construction serves a broad range of customers in construction, exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunneling, demolition and recycling, and other civil engineering applications. Our mining products and services support customers on the surface and under ground, in all mineral, coal and metal mining applications from exploration to ore transportation. Purpose designed to process construction materials on site, the QI240 has been designed with mobility, productivity, transportability, minimal environmental impact and user friendliness at its core.
+Sandvik +Mobile Cone Crusher +Crushing Unit +Quarry +Quarrying +Recycling +Construction
Sandvik Mining and Construction serves a broad range of customers in construction, exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunneling, demolition and recycling, and other civil engineering applications. Our mining products and services support customers on the surface and under ground, in all mineral, coal and metal mining applications from exploration to ore transportation.
Sandvik Mining Construction LHD cabin loaders load haul dumpers
By using a wiper instead of a standard insert you can double turning feed rate while retaining the same surface finish. With our new WMX wiper you can increase that feed rate even more, with excellent chip control, long tool life, smooth cutting action and great predictability. The WMX works well in a wide range of feed rates and is the all-around smartest wiper you can find. Talk to a Sandvik Coromant representative to find out how our new wiper can improve your entire production line. WMX Wiper - The first choice for productivity!
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CoroMill 690, developed specifically for high-productivity 2D profile milling of titanium components. CoroMill 690 is designed with end coolant, providing the best chip evacuation when face and shoulder milling, whether cavity or pocket milling.
At Sandvik Coromant, we take a comprehensive, consultative approach to your machining processes. Machine investment is a key part of any decision and we're here to help you determine the best path for your company, right from the start.
Our web cast on machining spacer discs for land-based gas turbines illustrates six unique tooling solutions to make the most out this hard to machine component. Video Transcription: Hello, and welcome to our webinar about machining processes for a spacer discs for land-based gas turbines. Gas turbines usually feature a set of discs, with spacers that create space between each pair of discs that carry the blades. Spacer discs are generally made of Inconel 706 or alloyed steel, depending on where they're located in the turbine. The blank typically weighs about 6600 lbs, but after machining, the weight goes down to about 3900 lbs. This slide shows some of the typical features, operations and solutions for spacer-disc machining. Most spacer-disc machining can be performed on a vertical turning lathe. We've developed some unique tooling solutions, which you see here, to make some of the most difficult aspects of machining the turbine a lot easier. Now we'll review the steps of operation for machining spacer discs. The first step of operation is rough turning of the outer diameter and the face. For this, we recommend a square insert because the 45-degree angle helps to thin out the chips and spread out wear on the cutting edge. This can greatly increase tool life by reducing the hammering effect from the chips. The tool also has our HP technology, which directs coolant through the nozzle and straight to the cutting zone. The next operation involves generating the pockets in the <b>...</b>
The CoroDrill 870, available from March 1st 2012, is an exchangeable tip drill that offers reliability, security, and long tool life with high penetration rates. Watch how this versatile drill produces excellent hole quality and chip evacuation. VIDEO TRANSCRIPTION: CoroDrill 870 The exchangeable-tip drill Sandvik Coromant introduces the CoroDrill 870. This new drilling concept features optimized flute geometry, self-locating mount, and an exchangeable tip for superior holemaking performance. The new edge geometry minimizes cutting forces and optimizes process security, allowing for increased penetration rates while maintaining chip control and increasing tool life. New grade 4234 offers a unique combination of crater wear- and flank wear resistance. Through coolant is recommended for high-performance applications. Unique gash and flute design with a radial step provide excellent chip formation for safe evacuation. Each drill body has a unique interface size with matching tip to achieve H9-10 hole tolerances. The Corodrill 870 is currently available in diameters from 12--20.9mm and in future releases the diameter range will increase to 33mm. Secure tip exchange requires only 1 ½ revolutions. This can be done inside the machine to minimize downtime. The tip only goes in one way, eliminating risk of backward installation. Use the thumb to gently press the tip down while tightening to recommended torque. CoroDrill 870 is designed to run at higher speeds and penetration rates <b>...</b>
New engines are designed to produce more power at higher efficiency with reduced weight for both cost-effectiveness and high environmental standards. This puts heavy demands on the crankshaft, from both a strength and quality point of view. The crankshaft is unique - no other component is machined using so many different processes. Sandvik Coromant can provide customers with tools for every step, from the rough workpiece to the completed crankshaft. No matter what type of material, forged steel or nodular cast iron.
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We have strengthened and broadened our grade profile for stainless steel milling with the introduction of grade 1040. 1040 can be used in a variety of industry segments, including aerospace, energy, chemical and oil and gas. Video Transcription: Hello, and welcome to the Sandvik Coromant webcast about stainless steel milling. Sandvik Coromant is strengthening and broadening its grade profile for stainless steel milling with the introduction of grade 1040. 1040 can be used in a variety of industry segments, including aerospace, energy, chemical and oil and gas. 1040 should be your first choice grade for austenitic stainless steels such as 304 and 316; duplex stainless, which are more demanding then austenitics due to their higher chromium content; and PH stainless steels such as 17-4 and 15-5. Shoulder milling with small diameter cutters, and tough or slow-speed applications also call for 1040 for optimal performance. 1040's tough micro-grain cemented carbide substrate and thin PVD coating helps resist thermal cracking and chipping. It is a broad grade that works well in dry or wet machining and from roughing to finishing. Along with the grade, insert geometry can enhance or detract from insert performance and tool life. When machining stainless, there is always a benefit to using positive geometries, as opposed to negative. Catering the insert geometry to your application can make for optimal cutting conditions. When it comes to choosing the right grade for your <b>...</b>
Welcome to the Thread Turning CAM tip from our CAM Programming Tip Series. Thread Turning is an established and widely used threading technique for the threading of parts. We hope you find this video tip helpful to your thread turning processes for application in a variety of industries. VIDEO TRANSCRIPT: Thread Turning is an established and widely used threading technique for the threading of parts. It is commonly the 'first choice' technique for threading rotational parts because of it's high productivity and surface finish compared to other techniques shown here. (zoom in on thread turning pic in slide) With thread turning there are 3 primary programming infeed methods: Modified Flank Infeed, Incremental Infeed (also known as Alternating Flank Infeed or Zig-Zag Infeed), and Radial Infeed. With Modified Flank Infeed the insert is fed in at the angle relative to the thread profile. This angle is usually 1 to 5 degrees 3-5degrees for 'A' and 'F' insert Geometries and 1degree for chip breaker 'C' geometries. The advantage of this method is less heat generated, less vibration, and higher production reliability. This method should be a 'first choice' for most threading operations. With Incremental infeed the insert is fed in at the angle of the thread profile, but here each leading flank pass is alternated with a trailing flank pass. The result is more even insert wear and longer tool life. Making this the ideal choice for larger thread profiles. With Radial Infeed the <b>...</b>
Welcome to the Thread Milling CAM tip from our CAM Programming Tip Series. Thread Milling is a great alternative for threading holes and bosses. This technique is highly productive and produces higher quality threads than other options, such as turning or tapping tools. VIDEO TRANSCRIPT: Thread Milling is an ideal option for the threading of both holes and bosses. Instead of using a turning tool or tapping tool to produce a thread, a milling tool is used to helical interpolate a thread to a specified depth and pitch. Depending on the application, this threading technique can yield better quality threads and higher productivity than its alternatives. While not as widely used as thread turning, it has the primary advantage of being able to thread non-rotational parts, plus large components that are difficult to machine on a lathe. Thread milling uses lower cutting forces making it ideal for machining long overhangs or thin walled components. Thread milling can also be applied closer to the shoulder in blind holes making a relief groove not needed unlike that in thread turning. Thread milling has many advantages over tapping as well. A range of thread diameter sizes and pitches can be used by the same tool. Plus left- and right-hand threads can be accommodated with the same insert, unlike a tapping tool. Taps are known for breaking off inside the hole. A thread mill is more secure, has better chip control, and uses less cutting forces than a tap. Due to a thread mill's shape <b>...</b>
In this web cast, we focus on Hard part turning -- an attractive alternative to grinding. Stability, productivity and high-quality finishes are all achievable when using CBN-tipped Xcel inserts. Video Transcription: Hello and welcome to the Sandvik Coromant web cast for CBN-tipped xcel inserts. Hard part turning is becoming an increasingly popular alternative to grinding. Improved productivity, lower production costs and cost per part, increased flexibility and a simpler production process are a few reasons. CBN inserts are designed specifically for productive, high-quality finishing of case-hardened materials. Sandvik Coromant has an extensive range of CBN grades and geometries to deliver top productivity and process security for a variety of applications. To ensure process security while machining, we use a Safe-Lok system to fix the CBN tip to the carbide blank. This method provides a combined brazed and mechanical interlock, ensuring strength and reliability with a large cutting depth, and reducing risk of overloading or debrazing the CBN tip. The CBN Xcel geometry is a patented turning concept offering a significant productivity boost when hard part machining. Unique features offer surface integrity at greatly enhanced feed rates. A straight cutting edge blending into a wiper provides constant chip thicknesses and wear patterns to boost productivity. A low entry angle creates thinner chips, which creates lower cutting temperatures -- reducing the development of <b>...</b>
Kawasaki Heavy Industries Ltd is an important customer and partner to Sandvik Coromant, Japan. Here they explain the value of partnership with Sandvik Coromant.
Aerospace Aero engine Customer film Sandvik Coromant Kawasaki
This is the Cranes Etc TV review of Conrad's 1/50 scale model of the Sandvik LH621 Underground Loader in Soletanche Bachy colours. The model number is 2441/01. The full review is on the Cranes Etc website: www.CranesEtc.co.uk.
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3D Animation of integrated tube production at Sandvik. The film visualze the uniqeness of Sandviks processes and the complete manufacturing process of stainless steel tubes. Sandvik controls the entire steel making process -- from the melt to finished product. 250 engineers are continuously developing new alloys and making modifications to existing products in order to satisfy new market needs and customer requests.
Sandvik Materials Technology Stainless steel Tube pipe Hydraulic tubing Instrumentation Oil Refinery heat exchanger SAF 2707 hd sanicro 28 gas AOD processes extrusion superior quality titanium zirconium sandviken
This event is ideal for anyone working with threading applications, especially machine operators, production engineers and programmers. Best of all, our SmartEvent Series are a free resource and located at technical centers around the country.
At Joe Gibbs Racing, solid carbide recycling and winning go hand in hand. JGR uses Sandvik Coromant's recycling program to reduce the impact on the environment and earn a little extra green in the process.
This is the Cranes Etc TV Review of Conrad's 1/50 scale model of the Sandvik MT720 Tunneling Roadheader. The model number is 2513. The full review with photos is on the Cranes Etc website: www.CranesEtc.co.uk.
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CoroBore XL is a new boring-tool system for large-diameter boring. New bridges and holders enable both fine and rough boring with precise results and optimal productivity. Video Transcription: Hello, and welcome to the Sandvik Coromant Web Cast for CoroBore XL. CoroBore XL is a new boring-tool system for large-diameter boring. New bridges and holders enable both fine and rough boring with precise results and optimal productivity. The system provides more rigid and reliable performance in larger bores, and is designed to generate the most repeatable and superior hole quality and diameter. The system can be used with existing CoroBore 825 fine-boring heads—which are user-friendly and extremely precise. For productive roughing and semi-finishing, use the CoroBore XL system with CoroBore 820 XL cartridges. This slide shows some application examples for using the CoroBore XL system in the wind power industry. As you can see, the system offers great versatility. There are several options within the CoroBore XL line, designed to meet a variety of application needs. The rigid bridges and interfaces between all assembly items provide the high stability that is one of the hallmarks of the CoroBore XL system. This rigidity offers excellent performance in roughing, semi-finishing and finishing operations. Bridge extension covers increase the diameter range for diameters larger than 540 millimeters, maximizing the flexibility of the system and minimizing the need for additional tool <b>...</b>
The QS Tool Holding system helps save time and money by lowering setup and tool-change times and offers a total process improvement solution. Video Transcription: Hello, and welcome to the Sandvik Coromant Web Cast for QS Tool Holders with high-precision, high-pressure coolant for sliding head machines. The QS Tool Holding system has helped our sliding-head customers save time and money by lowering setup and tool-change times. Now, with the introduction of HPC QS holders, we have a total process improvement solution that will also reduce part-run time and increase tool life—ultimately saving you money. The QS HPC tool holders mount easily in Citizen, Star and Nexturn sliding-head machines, with no need for reconstruction. Customers need only install a high-precision stop and plumb the holder to the machine's coolant fitting. With the QS HPC tool holders, our customers will see improvements in chip breaking and tool life, especially in the machining of titanium, low-carbon steel, cobalt chrome, stainless steels, HRSAs. This benefit makes the tool holders ideal for the medical and aerospace industries. The high-precision attributes of the coolant nozzles also offer advantages. The sighted coolant nozzles are placed and aimed in the ideal position to provide significant performance improvements, at standard coolant pressures as low as 145 psi. Let's review some of the features of the QS HPC tool holder. As seen on this slide, nozzles direct coolant to the primary and <b>...</b>
AR Aggregates, the specialist recycling arm of respected demolition contractor AR Demolition, has taken delivery of a new Sandvik track-mounted mobile crusher and a pair of Sandvik track-mounted mobile screens. The QJ340 crusher and QE340 and QA450 screens form the backbone of a new aggregates recycling operation that marks a significant diversification for AR Demolition and that breathes new life into a previously run-down materials recycling operation lurking behind a thriving scrap processing yard close to Leicester city centre.
AR Aggregates AR Demolition crusher crushing screen screening QJ340 QE340 QA450
Our unique grade selection, together with our patented geometry technology can provide you with the most cost efficient surfaces when hard part turning.
Sandvik Mining and Construction serves a broad range of customers in construction, exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunneling, demolition and recycling, and other civil engineering applications. Our mining products and services support customers on the surface and under ground, in all mineral, coal and metal mining applications from exploration to ore transportation. Sandvik offers the world's widest range of tools and accessories for exploration, rock drilling, DTH drilling, raise boring, coal and mineral cutting, tunneling, mining, trenching, road grading and cold planing.
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Between Jan 25 and Feb 05, 2010, Sandvik's rock cutting competence center at Zeltweg, Austria presented what is probably the worlds largest and most powerful mobile underground mining machine to potential customers from Canada, USA, Poland, Russia, Germany and the UK. The Borer Miner MF420 weighs in at 250 tonnes. The total installed power is 1550 KW (2000 HP) This machine is the first of a total of seven units to be supplied to the Canadian potash producer PotashCorp between April2010 and April 2011. During the prototype tests, the machine had cut a 10m long tunnel through a specially erected concrete block of 10 x 10 x 10 metres size. After the cutting test, the machine was facing a new challenge: For the first time ever, cutting was to be filmed from the rocks perspective. To make this possible, a large ice block was built on the entrance of the test tunnel. the austrian-based company ICEANDART was contracted to design and build this ice wall.
Sandvik Mining and Construction rock cutting Borer Miner MF420
A quick video highlighting a nice, economy priced stainless worth it's salt.
Sandvik Mining and Construction serves a broad range of customers in construction, exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunneling, demolition and recycling, and other civil engineering applications. Our mining products and services support customers on the surface and under ground, in all mineral, coal and metal mining applications from exploration to ore transportation.
Get stability, edge security, cost efficiency when machining hardened steel with various inserts utilizing SafeLok™ and iLock™.
A dramatic illustration of the effect of too long a gauge line. Using any type of chuck the gauge line or programming length on BT30 machines creates vibration in milling. The integrated BT30 with EH (exchangeable head) coupling and CoroMill 316 managed 4.5 times higher depth of cut improving metal cutting efficiency and reducing tool costs.
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En fyraminuters presentation av Sandvik, en högteknologisk verkstadskoncern med avancerade produkter och en världsledande position inom metallbearbetning, materialteknik och maskiner och verktyg för bergbearbetning.
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Sandviks UJ440i mobile crushing plants give smart, trouble free operation thanks to the built-in intelligence. The process is continuously and automatically monitored by the intelligent control system. The system operates the units in a fully automated mode set to optimize the production. It provides the operator with continuous information about production data and production history. More info: www.miningandconstruction.sandvik.com
Our new 60 degree heavy duty face milling cutter with a large 28 mm insert, 8 mm thick, offers outstanding performance in the application area for heavy industry segments. With a maximum cutting depth of .709 inch (18 mm) together with high feed per tooth, CoroMill 360 provides a productivity boost that is tough to beat. The unique cassette solution with wedge-clamped inserts provides high security and easy handling when indexing inserts. The same body is used for both cassette sizes.
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Sandvik Mining and Construction serves a broad range of customers in construction, exploration, mining and bulk materials handling. Our construction expertise covers quarrying, tunneling, demolition and recycling, and other civil engineering applications. Our mining products and services support customers on the surface and under ground, in all mineral, coal and metal mining applications from exploration to ore transportation. The QJ341 is the latest development in the series of tracked jaw crushers that utilises Sandvik's unrivalled design and manufacturing expertise, that builds upon the success of one of the world's best-selling track mounted mobile jaw crushers.
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Moving the concept of exchangeable-head end mills into a new generation of tooling CoroMill 316 is the first product to be introduced in the new exchangeable head milling system. Versatile in the widest sense of the word, it can be applied in a multitude of milling operations covering diverse application areas. In combination with new insert generation grade GC1030, the CoroMill 316 is a high performance cutting tool ready to be used in all material groups from ISO P to ISO S. The coupling is based on a new, patented self-centering thread. This keeps the removable head tight against the axial support face and against the tapered radial support. The coupling is unique in strength and handling and provides the stiffness required for full-slot roughing and high accuracy for precision finishing operations.
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